Product Details
Solventless Laminating Machine/Solventless Lamination Machinevideo link
https://www.youtube.com/channel/UCLD7H0yF8M3ghzYF0uI_mcgApplicable material :This machine is suitable for the double-layer or multiple-layer lamination of such roll film material as BOPP, PET, Nylon, CPP, CPE, aluminum foil and paper, etc.
Process
Unwind Part--Gluing Part--Lamination Device--Cooling Part--Rewind PartDetails
Technical Parameter:
Machine Direction |
From left to right(operating side) |
Material Width |
700~1200mm
|
Guide Roller Length |
1250mm |
Max. Machine Speed |
350m/min |
Max. Lamination Speed |
300m/min |
1st Unwind Dia.
|
Max.φ800mm |
2nd Unwind Dia.
|
Max.φ800mm |
Rewind Dia. |
Max.φ800mm |
Unwind Paper Core |
φ76 (mm) 3" |
Rewind Paper Core |
φ76 (mm) 3" |
Coating Roll Dia. |
φ200mm |
Glue-spread |
1.0~3g/m2
|
Gluing Kinds |
Five Roll Coating |
Edge Laminated Accuracy
|
±2mm |
Tension Control Accuracy |
±0.5kg |
Tension Control Range |
3~30kg |
Power Supply |
380v, 3 Phase 5 Lines, Voltage Wave ±10%
|
Total Power |
50KW |
Overall Dimension |
6000x2800x2800(mm)
|
Weight |
10000kg |
Unwind Material
|
PET 12~40μm BOPP 18~60μm OPP 18~60μm NY15~60μm PVC 20~75μm CPP 20~60μm
|
Main Parameters List
Tension Control System |
PLC(Siemens) |
Computer-Human Surface |
HITCEH(10"Colors, Taiwan) |
Rewind Servo/2units |
AC Frequency Motor (Shanghai) |
Coating Roll Motor/1unit |
Imported Servo Motor (Simens) |
Gluing Roll Motor/1unit |
Imported Servo Motor (Shanghai) |
Transfer Roll Motor/1unit |
Imported Servo Motor (Simens) |
Lamination Motor/1unit |
AC Frequency Motor ( Shanghai) |
Rewind Motor/1unit |
AC Frequency Motor ( Shanghai) |
Frequency Motor |
Yaskawa |
Main AC Contactor |
Schneider |
Main AC Relay |
OMORN |
Low Friction Air Cylinder/3pcs |
Japan |
Precise Reducing Valve/3pcs |
Japan |
Main Pneumatic Element |
AIRTAC |
Prevent Drop Air Cylinder |
WPI |
Important Bearing |
NSK,NTN,KOYO |
Mixed Glue Device |
Import |
Light System: Safety And Anti-explosion Design
Tension System: System Tension Control, Dance Roll Detect, PLC System Control
Tension Control For High Precise, Go Up And Down Tension Stable
Static Eliminator System: Self Discharge Electro static elimination
Unwinding part
- Independent single station discharge rack ,automatic photocell rectifying control
-
Horizontal manual adjustment of volume:±20mm
-
The 1st unwinding tension 50N.M, magnetic particle brake control,tension PLC control
-
The 2nd unwinding tension is 50N.M, magnetic particle brake control, tension PLC control
Gluing part 1.the method of gluing is anilox roller immerse into glue plate directly,then by the scraper to scrape off the excess glue to carry on the quantitative sizing,the Dia. Of anilox roller is 150mm
2. Gluing anilox roller installation is air top fixed structure
3. The scraper device is a double shaft pneumatic pressure clutch
4. lateral movement ±5mm, the position of scraper can be adjusted by manual , horizontal movement by separate motor
5. The glue anilox roller is driven by a single motor (2.2Kw cycloidal pin gear speed reducer)
6. Glue bucket is stainless steel , upper and lower position can be adjusted manually
7.Double cylinder swing arm type pressure rollers ,the pressure is adjustable.roller diameter 120mm. (polyurethane)
8.Observation window device to supervise the effection ,there is exhaust duct above the window
Drying oven part
1.Oven 4 section , 8 meters , close-loop electric heating (length can be changed as customer's request)
2. Each section oven Temp. automatic constant temperature control,the temperature is displayed by the temperature control meter
3. The upper case oven is pneumatic opening and closing
4. Concentrated exhaust gas discharge pipe
5.The whole oven is negative pressure design
6. The oven has thermal insulation function, insulating layer thickness is 30mm
7. Each section air inlet and exhaust air volume can be adjusted
8. The guide roller in the oven is active roller and is synchronized with the main machine
9. The entrance of oven has floating roller to control gluing and tunnel is synchronized with the main machine
10. Electric heating power : each section 15KW
11. Air inlet motor 1.1Kw , 4 pcs
12.Exhaust air motor 2.2Kw, 1 pcs
13. The exit of oven has rectifying control to make sure material go in order
Laminating part
- laminating roll is drive roll Dia 320mm , surface chromed and mirror polishing , main motor 4 Kw, synchronous control of composite roller line speed and coating anilox roller surface line speed
-
The composite pressure roller On-off is controlled by the cylinder,pressing roller diameter 150mm
-
The composite pressure roller adopts oil heating (9KW), hot Oil Flue In The Inner Surface Of Roll For heating lamination roll
-
Constant temperature automatic control the surface temperature of composite roller
-
The rubber of composite rubber roller is heat resistant rubber material , hardness (A)80-85° , Max. Temperature of compound roll surface 100 degrees Celsius, Max.pressure is1500kg
Rewinding part
- Single station receiving rack
-
The receiving shaft is driven by torque motor (1 set)
- The Dia. Of roller is 76mm, air expansion axle 1 pcs
- Material volume horizontal manual adjustment: + 20mm
Rack part
- Integral high strength low stress alloy cast iron board
-
u-steel : international standard
Product
After-sale Service & Warranty:
1. Customer's site installation, training & maintenance available
2. 12-24 hours Online service by Email, Fax, Video Online for basic setup and repairs
3. 12 months warranty for machine, life-long tech. support
4. Recommend equipment of top choice based on your requirements for product;
5. Examining mold drawings on your behalf to confirm optimum structure size meeting high frequency process;
6. Providing assistance in manufacturing and modifying tools;
7. Our engineering instruction will guarantee your productive manufacturing of top-quality products.
Package & delivery
Company :
JINHUA SHENGCHANG MACHINERY CO.,LTD
- Innovation
- High-tech
- Customized ,Non - standard Machine
- 24 Hours Service
Contact : Helena
Tel: 86-579-82977197 Fax: 86-579-82971202
Mob:+86 17757929826
www.xiangyangpack.com